Monday, 20 July 2015

Material Category

Workpiece materials have been categorized within their ISO application range. Examples of materials in each of these categories are provided for easy reference. Use these categories to determine the proper machining parameters once a chip control style and grade have been selected.


Workpiece Material (Category)
Examples


Low Carbon
(<0.3% C) and
Free-Machining Steel
P1


AISI 1000 Series (1005-1029)
AISI 1100 Series (1108-1119, 1141, 1151)
AISI 1200 Series
AISI 1500 Series (1513-1522)
AISI 10L18, 11L17, 11L37, 11L41, 12L13, 12L14, 12L15
A36
Medium and High Carbon Steel
(>0.3% C)
P2


AISI 1000 Series (1030-1095)
AISI 1100 Series (1132, 1137, 1139, 1140, 1144, 1145, 1146)
AISI 1500 Series (1524-1572)
AISI 10L45, 10L50, 11L44
Low Alloy Steels
P3


AISI 1300 Series (1340, 1345)
AISI 2000 Series
AISI 3000 Series (3135, 3415, 3435)
AISI 4000 Series (4042, 4047, 4060, 4130, 4135, 4140, 4142, 4145, 4147, 4150, 4161, 4340, 4520)
AISI 5000 Series (5015, 5046, 5115, 5132, 5140, 5145, 5147 5150, 5155, 5160)
AISI 6000 Series (6150)
AISI 8000 Series (8620, 8640, 8642, 8645, 8650, 8655, 8660, 8740, 8742)
AISI 9000 Series (9254, 9255, 9260, 9840)
AISI 40B44, 41L30, 41L40, 41L45, 41L47, 41L50, 43L40, 41L50, 50B40, 50B46, 50B50, 50B60, 51B60, 51L32, 52100, 81B45, 86B45, 86L20, 86L40
P20 Series
High Alloy Steels and Tool Steels
P4


AISI 4340M, 4340V
SAE Class A, D, H, O, S, M and T tool steels
300M
2515
50100, 51100, 52100
Workpiece Material (Category)


Examples


Gray Cast Iron
K1


ASTM A48: Class 20, 25, 30, 35, 40, 45, 50, 55, 60
SAE J 431: G1800, G3000, G3500, G4000
Ductile, Compacted Graphite, and Malleable Cast Irons
K2


ASTM A47: Grade 32510, 35018, 40010, 50005, 70003
SAE J 148: M3210, M4504, M5003, M5503, M7002
SAE J 434: D4018, D4512, D5506, D7003
Grade 250, 300, 350, 400, 450
Nodular Iron
K3


ASTM: 60-40-18, 65-45-12, 80-55-06, 100-70-03, 120-90-02, 125-80-10, 150-100-7,
175-125-4, 200-150-1, 230-185



Austenitic Stainless Steel (200 and 300 Series)
M1



• ANSI 200 Series (200, 209, 219)
• ANSI 300 Series (301, 302, 303, 304, 304L, 308, 309, 310, 310, 312, 316, 316L, 316Ti, 317L, 318, 321, 326Ti, 329, 347, 384)
• ASTM XM-1, XM-5, XM-7, XM-21
Austenitic-Ferritic Stainless Steel (Duplex)
M2



• AISI 316LN, 323, S17400, S30415, S31254, S31500, S31753, S31803, S32304, S32750, S32900
• F55
• 2205
• Nitronic 32, Nitronic 33, Nitronic 40, Nitronic 50, Nitronic 60
Ferritic, Martensitic and PH Stainless Steel (400 and 500 Series and PH)
M3



• AISI 400 Series (410, 416, 416Se, 420F, 440, 440C)
• AISI 500 Series (502, 504)
• 15-5 PH, 16-6 PH, 17-4 PH, 17-7 PH, 13-8 PH

Free Machining Non-Ferrous Alloys and Low Silicon Aluminum Alloys (<12% Si)
N1



• AA
• 2025, 5050, 7050, 1000, 2017
• 2001-T3, 2014-T6, 2024-T4, 6061-T6, 7075
• Silver, brass, lead alloys, platinum, gold, manganese alloys, zinc, magnesium
Non-Free Machining Non-Ferrous Alloys and
High Silicon Aluminum Alloys (>12% Si)
N2



• 413.1, 514.1, 5005A, 5056A
• Aluminum bronze, cupro-nickel, manganese bronze
Copper, Copper Alloys, Bronze
N3



• B-148-52
• C18200, C23000, C26000, C27200, C27700, C63000, C81500, C83600, C86200, C86500, C90700, C90800, C93200, C93700, C93800, C94100
Plastics, Nylon, Rubbers, Phenolics, Resins and Graphite Composites
N4



• Plastics, Nylon, Rubbers, Phenolics, Resins
• Carbon and Graphite Composites
• Graphite (280-400 HB, 30-40 HRC)
• Brush alloys
• Kevlar
• CFK, CFRP

Workpiece Material (Category)


Examples


Iron-Based
Heat-Resistant Alloys
S1


ASTM A286, A297, A351, A608, A567, A608
Discaloy
EV9, EV11, HNV3
Incoloy 800 Series
Invar
Lapelloy
M308
N-155
16-25-6
19-9 DL
N08028, N08031, N08330, N08800, R30155, R30556, S41800, S66286
Cobalt-Based
Heat-Resistant Alloys
S2


AiResist 13, AiResist 213
Haynes 21, Haynes 25 (L605), Haynes 188
H531
J-1570
Jetalloy 209
MAR-M302, MAR-M509
MP159, MP35N
NASA Co-W-Re
Stellite (21, 30, 31)
R30188, R30605
WI-52, WI-62
Nickel-Based
Heat-Resistant Alloys
S3


ASTM 5391, 5660, 5383, 5397, 5399, 5544, 5390A, 5666
Astroloy
Haynes 263, 600
Hastelloy B, C, C-276, G, N, S, W, X
Inconel 600 and 700 Series (601, 617, 625, 700, 706, 713, 718)
IN100, IN102
Incoloy 900 Series (901)
Jessop G64
K-500
M252
Mar-M200, Mar-M247
Monel
N06075, N10276, N00625, N08825, N07718, N07750, N10001, N00751
Nimocast PD16
Nimonic (101, 105, 115, 263, 80A, 81, 86, 90, 901, 91)
Refractaloy 26
Rene 41, 95
Udimet (500, 700)
Waspalloy
Titanium and Titanium Alloys
S4


Pure: Ti 98.8, Ti 98.9,Ti 99.9;
Alloyed: Ti 5Al-2.5Sn, Ti6Al-4V, Ti6Al-2Sn-4Zr-2Mo, Ti-3Al-8V-6Cr-4Mo-4Zr,
Ti-10V-2Fe-3Al, Ti-13V-11Cr-3Al
R50250, R52250, R54620, R56400, R56620







ASME P-Numbers

To reduce the number of welding and brazing procedure qualifications required base metals have been assigned P-Numbers by the ASME BPVC. Ferrous metals which have specified impact test requirements have been assigned Group Numbers within P-Numbers.

These assignments have been based on comparable base metal characteristics, such as:
  • Composition
  • Weldability
  • Brazeability
  • Mechanical Properties
Indiscriminant substitution of materials in a set of P-Numbers or Group Numbers may lead to problems or potentially failures. Engineering assessment is necessary prior to a change in materials.

When a base metal with a UNS number Designation is assigned a P-Number, then a base metal listed in a different ASME material specification with the same UNS number shall be considered that P-Number.

The table below is a guide and is for instructive purposes only. Anyone specifying materials or requirements should refer directly to the ASME Boiler and Pressure Vessel Code to specify materials, P-Numbers, procedures, or other requirements and not rely on the table below. The table below is only a rather INCOMPLETE and APPROXIMATE summary of ASME data for INSTRUCTIONAL USE ONLY. See ASME Boiler and Pressure Vessel Code for materials specifications and P-Numbers.
P-Numbers
Base Metal (Typical or Example)
1
Carbon Manganese Steels (four Group Numbers)
2
Not Used
3
Half Molybdenum or half Chromium, half Molybdenum (three Group Numbers)
4
One and a quarter Chromium, half Molybdenum (two Group Numbers)
5A
Two and a quarter Chromium, one Molybdenum
5B
Five Chromium, half Molybdenum or nine Chromium, one Molybdenum (two Group Numbers)
5C
Chromium, Molybdenum, Vanadium (five Group Numbers)
6
Martensitic Stainless Steels (Grade 410, 415, 429) (six Group Numbers)
7
Ferritic Stainless Steels (Grade 409, 430)
8
Austenitic Stainless Steels
  • Group 1 - Grades 304, 316, 317, 347
  • Group 2 - Grades 309, 310
  • Group 3 - High Manganese Grades
  • Group 4 - High Molybdenum Grades
9A, B, C
Two to four Nickel Steels
10A, B, C, F
Various low alloy steels
10H
Duplex and Super Duplex Stainless Steel (Grades 31803, 32750)
10I
High Chromium Stainless Steel
10J
High Chromium, Molybdenum Stainless Steel
10K
High Chromium, Molybdenum, Nickel Stainless Steel
11A
Various high strength low alloy steels (six Group Numbers)
11B
Various high strength low alloy steels (ten Group Numbers)
12 to 20
Not Used
21
High Aluminum content (1000 and 3000 series)
22
Aluminum (5000 series - 5052, 5454)
23
Aluminum (6000 series – 6061, 6063)
24
Not Used
25
Aluminum (5000 series - 5083, 5086, 5456)
26 to 30
Not used
31
High Copper content
32
Brass
33
Copper Silicone
34
Copper Nickel
35
Copper Aluminum
36 to 40
Not Used
41
High Nickel content
42
Nickel, Copper - (Monel 500)
43
Nickel, Chromium, Iron - (Inconel)
44
Nickel, Molybdenum – (Hastelloy B2, C22, C276, X)
45
Nickel, Chromium
46
Nickel, Chromium, Silicone
47
Nickel, Chromium, Tungsten
47 to 50
Not Used
51, 52, 53
Titanium Alloys
61, 62
Zirconium Alloys